智慧工廠生產線的管理與監控

協助客戶掌握生產線設備,成本與工廠運作此消彼長

宜鼎國際推出一套全方位解決方案,有助客戶充分掌握生產線的裝置與設備狀況,大幅簡化管理與維護工作

引言/

現代智慧工廠擁有許多先進設備及裝置,除了各自表現盡善盡美外,彼此還得在幾無監督的情況下完美配合。然而,在設備眾多且數據繁雜的情況下,系統操作者根本難以全盤掌握此類生產線。為此,一家擁有先進廠房的客戶希望簡化管理與維護工作,藉此改善生產效率及系統穩定度。

成果/

在將客戶所有重要設備與宜鼎國際的iCAP設備監控軟體整合在一起後,客戶得以大幅簡化工廠管理流程,用於維護及規劃工作的開支也有所減少。iCAP會自動偵測設備的可疑狀況或故障情形,並即時向操作員發出警示。就算操作員不在現場,也會接到系統通知。這有助於即時的零件維修或更換,進而提升工廠的運行時間。

承諾/

宜鼎國際深信,我們可以透過合作克服任何挑戰。從初期諮詢到後期施作,宜鼎國際竭力保持溝通管道順暢無阻,以確保客製化解決方案符合應用需求。我們致力追求技術創新,整合旗下硬體、韌體和軟體更是我們持續關注的焦點。

挑戰/

 
  • 裝置及設備種類繁雜,資訊彙整有難度
  • 無法預測系統當機及設備故障的可能時間點
  • 需要精準預測儲存設備的使用壽命,以適時進行替換
  • 現場人手不足
解決方案/
  • iCAP自動警示系統
  • 隨時隨地登入線上設備管理介面
  • 24小時監控儲存設備與其他智慧設備
  • 如有設備異常或故障情況,系統自動發出電子郵件與簡訊示警

Smart Factory Assembly Line Management and Monitoring

Helping a client stay up on their assembly line equipment
to reduce costs and improve uptime

Innodisk provided a comprehensive solution that enabled the client to always be in full control of their devices and equipment, significantly facilitating management and maintenance work

Introduction

Modern smart factories are full of advanced equipment and devices that are required to function at an optimal level and in perfect coordination with little supervision. However, with so many devices and so much data generated by all these devices, it can be extremely difficult for system operators to stay on top of such assembly lines. One client with a state-of-the-art factory hoped to improve efficiency and system stability by making management and maintenance work easier.

Result

By integrating all important equipment and devices with Innodisk’s iCAP device monitoring software, the client was able to drastically streamline factory management and reduce costs incurred by maintenance and planning work. With iCAP, the system operators also received timely alerts about potential device and equipment malfunctions—even when off-site—which facilitated timely repairs and replacements to improve system uptime.

Our Promise

We at Innodisk believe that through cooperation, we can overcome any challenge. By maintaining an active line of communication from inquiry to implementation, we ensure a tailor-made solution that fits your application. We are committed to innovation with our continual focus on hardware, firmware, and software integration.

Challenges

 
  • Difficulty of collecting pertinent device information from a diverse and vast range of devices and equipment
  • Inability to predict system crashes and device failures
  • Necessity of storage equipment life prediction to ensure timely replacements
  • Often insufficient manpower on site
Solutions
  • Notification system implemented through iCAP
  • Online device and equipment management interface accessible from anywhere
  • Continuous monitoring of storage devices and other equipment
  • Automatic issuing of email and text message alerts in the event of abnormal device behavior and failure
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